Tubeless boiler

Horizontal industrial boiler is widely used for different industries: textile factory, food and beverage factory, chemical factory, paper factory, plastic factory, garment factory, crystal oil processing, shoe making factory, printing factory, school, hotel, swimming pool, laundry, pharmaceutical, medical, greenhouse, farm, etc….

Features and characteristics

– Fuel: DO, FO or GAS oil
– Fast steam generation
– Operating mode, automatic control: Combustion, water supply, shallow protection, vapor pressure limit, fire control in the combustion chamber.
D-shaped water-tube boilers are popular with many businesses
Boilers have an operating pressure of up to 180 bar and steam output in industrial plants can reach about 300 tons/h, in thermal power plants up to 2000 tons/h. Boilers of this type use combustion heat of gas, oil, coal, biomass… and are equipped with feed water heaters, economizers, superheaters, and superheaters.

Insurance

DETAILSTIME
Electrical control system01 year
Engine02 years
Case body05 years

Features and characteristics

– Fuel: DO, FO or GAS oil
– Fast steam generation
– Operating mode, automatic control: Combustion, water supply, shallow protection, vapor pressure limit, fire control in the combustion chamber.
D-shaped water-tube boilers are popular with many businesses
Boilers have an operating pressure of up to 180 bar and steam output in industrial plants can reach about 300 tons/h, in thermal power plants up to 2000 tons/h. Boilers of this type use combustion heat of gas, oil, coal, biomass… and are equipped with feed water heaters, economizers, superheaters, and superheaters.

Bảo hành

DETAILSTIME
Electrical control system01 year
Engine02 years
Case body05 years

Introduce

Boiler model KS – TLS has no tube, the combustion chamber is completely immersed in water. Oil/gas combines with air and burns inside the riser combustion chamber to produce high-temperature combustion products (smoke), after moving out of the furnace pipe is pass 1. Smoke continues to move outside the pipe through the wall. The wings pass through pass 2 and pass 3 to transfer heat to the water to generate steam, the smoke reduces the temperature and then enters the chimney to discharge the burned product to the environment. KS-TLS boiler has a pressure of 10-15 bar, maximum capacity of 1 ton/h. The installation area is compact and the lifetime of the furnace is very large compared to coal, biomas and biomass fuel furnaces, etc. The efficiency is> 95 compared to the design load of 80%, so it is trusted by many enterprises and factories. use.

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Structure

lo hoi khong ong 1

Furnace body

 Boiler body, floor use heat resistant steel A515 – Gr.70, A516 – Gr.70 according to American standards.

 The boiler body is automatically welded by advanced welding methods.

 The boiler body is covered with Rockwool insulation with a density of 120kg/m3, and the outside is covered with 304 stainless steel.

 The oven body is optimally designed, with a cleaning hole along the body of the oven for easy cleaning during use.

Main equipment included

 Electrical control cabinet: PLC, HMI and SCADA control devices (on request) have the function of receiving errors of boiler control devices. In addition, it also warns the boiler operator that it is time for routine maintenance. The electrical equipment in the electrical cabinet uses Europe and Japan.

Water pump cluster: Including two pumps from G7 countries, the pump is run alternately to avoid over-capacity or damage. Large capacity furnaces are equipped with an inverter to control the pump to avoid power consumption and reduce pump life.

Water treatment system: The boiler system is equipped with a water softening system, which improves steam quality, reduces blowdown time and deposits inside the boiler, and increases boiler life. In addition, the company’s large capacity furnaces are equipped with a degassing tank, to remove oxygen insoluble in water before supplying it to the boiler.

Burners: In KS-W boilers, burners of Oil/Gas are used from: Weishaut, Riello, Olympia from Germany, Italy and Japan. The noise of the boiler is less than 85dB, 2m from the furnace house. This type of furnace has a horizontal burner to increase equipment life.
 
 Exhaust smoke treatment system: The KS-W furnace system is installed with an exhaust smoke treatment system to achieve exhaust gas quality according to the QCVN 19:2009/BTNMT standard of the Ministry of Natural Resources and Environment.
 
 Included accessories: Including valves and manometers, control switches from G7
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Application & Quality

Quality

 Calculation & design: According to ASME, EC, AS standards.
 
 Manufacturing process: According to TCVN (TCVN 7704 – 2007; TCVN 6413 – 1998; TCVN 8366 – 2010)
 
Input materials with full CO and CQ certificates are tested before use. Welds are welded by automatic welding machine, non-destructive testing, ultrasonic and magnetic testing, penetration testing. Fully pressure tested, test pressure is equal to 1.5 times design pressure.
 
Hydrostatic test will be carried out for strength test and boiler body sealing test. The test pressure is 1.5 times the design pressure. The testing process is under the direction of experts of the pressure equipment testing center. Test results serve as the basis for issuing inspection dossiers for boilers.

Application

Textile factory
 Food and Beverage Factory
 Chemical factory
 Paper factory
 Plastic factory
 Garment factory
 Oil refining
 Factory shoe making
 Printing plant
 School
 Hotel
 etc….

Specifications

MÃ HIỆU
MODEL
KS-TLS160KS-TLS300KS-TLS500KS-TLS750KS-TLS1000
Nhiên liệuDầu DO,LPG, CNG
Công suất nhiệt16HP30HP50HP75HP100HP
Năng suất hơi (kg/h)1603005007501000
Áp suất thiết kế (kgf/cm2)1010101010
Tiêu hao nhiên liệu dầu DO (kg/h)12213552,570
Tiêu hao nhiên liệu gas LPG (kg/h)1018294458
Tiêu hao nhiên liệu gas CNG (kg/h)12213552,570
Hiệu suất (%)9595959595
Van hơi chínhDN25DN25DN40DN50DN65
Van cấp nướcDN15DN20DN20DN20DN25
Van một chiềuDN15DN20DN20DN20DN25
Van an toàn2xDN202xDN202xDN202xDN252xDN25
Van xả đáyDN20DN20DN25DN25DN32
Đường kính ống khói180200250280320
L13501500200025002950
W10501100140017002000
H15001900280030003200

Request a quote

1900 055 595